Advanced Search
Volume 44 Issue 5
May  2022
Turn off MathJax
Article Contents
REN Zhigang, WU Guoshen, WU Zongze. Optimal Manipulation Mixing Optimization Control Method for Injection Speed During Injection Molding Process[J]. Journal of Electronics & Information Technology, 2022, 44(5): 1664-1673. doi: 10.11999/JEIT211419
Citation: REN Zhigang, WU Guoshen, WU Zongze. Optimal Manipulation Mixing Optimization Control Method for Injection Speed During Injection Molding Process[J]. Journal of Electronics & Information Technology, 2022, 44(5): 1664-1673. doi: 10.11999/JEIT211419

Optimal Manipulation Mixing Optimization Control Method for Injection Speed During Injection Molding Process

doi: 10.11999/JEIT211419
Funds:  The Key-Area Research and Development Program of Guangdong Province (2021B0101200005), The National Natural Science Foundation of China (62073088, U1911401), Guangdong Basic and Applied Basic Research Foundation (2019A1515011606)
  • Received Date: 2021-12-01
  • Rev Recd Date: 2022-04-15
  • Available Online: 2022-04-25
  • Publish Date: 2022-05-25
  • In the process of injection molding, the injection speed control is one of the important aspects, and it is important to achieve fast and reliable optimal control of the injection speed for the efficient production of injection molded products. In this paper, an efficient hybrid intelligent optimal control method based on the combination of control parameterization and particle swarm optimization is proposed, and an open-loop optimal controller and a state feedback optimal controller are designed and implemented, respectively. The controller design problem is transformed into a sequence of optimal parameter selection problems to achieve an efficient solution for the desired injection speed tracking control in a given time. Finally, the feasibility and effectiveness of the proposed hybrid optimal control algorithm for solving the dynamic optimization problem of the injection speed in the injection molding process are verified by experimental simulation results.
  • loading
  • [1]
    ZHENG Rong, TANNER R I, and FAN Xijun. Injection Molding: Integration of Theory and Modeling Methods[M]. Berlin: Springer, 2011.
    [2]
    ZHOU Huamin. Computer Modeling for Injection Molding: Simulation, Optimization, and Control[M]. Hoboken: John Wiley & Sons, 2013: 47.
    [3]
    FERNANDES C, PONTES A J, VIANA J C, et al. Modeling and optimization of the injection-molding process: A review[J]. Advances in Polymer Technology, 2018, 37(2): 429–449. doi: 10.1002/adv.21683
    [4]
    GAO Huang, ZHANG Yun, ZHOU Xundao, et al. Intelligent methods for the process parameter determination of plastic injection molding[J]. Frontiers of Mechanical Engineering, 2018, 13(1): 85–95. doi: 10.1007/s11465-018-0491-0
    [5]
    FROEHLICH C, KEMMETMÜLLER W, and KUGI A. Control-oriented modeling of servo-pump driven injection molding machines in the filling and packing phase[J]. Mathematical and Computer Modelling of Dynamical Systems, 2018, 24(5): 451–474. doi: 10.1080/13873954.2018.1481870
    [6]
    GUO Fei, ZHOU Xiaowei, LIU Jiahuan, et al. A reinforcement learning decision model for online process parameters optimization from offline data in injection molding[J]. Applied Soft Computing, 2019, 85: 105828. doi: 10.1016/j.asoc.2019.105828
    [7]
    KHOSRAVANI M R and NASIRI S. Injection molding manufacturing process: Review of case-based reasoning applications[J]. Journal of Intelligent Manufacturing, 2020, 31(4): 847–864. doi: 10.1007/s10845-019-01481-0
    [8]
    CHO Y J, CHO H S, and LEE C O. Optimal open-loop control of the mould filling process for injection moulding machines[J]. Optimal Control Applications and Methods, 1983, 4(1): 1–12. doi: 10.1002/oca.4660040102
    [9]
    HUANG Sunan, TAN K K, and LEE T H. Predictive control of ram velocity in injection molding[J]. Polymer-Plastics Technology and Engineering, 1999, 38(2): 285–303. doi: 10.1080/03602559909351578
    [10]
    YAO Ke and GAO Furong. Optimal start-up control of injection molding barrel temperature[J]. Polymer Engineering & Science, 2007, 47(3): 254–261. doi: 10.1002/pen.20701
    [11]
    REITER M, STEMMLER S, HOPMANN C, et al. Model predictive control of cavity pressure in an injection moulding process[J]. IFAC Proceedings Volumes, 2014, 47(3): 4358–4363. doi: 10.3182/20140824-6-ZA-1003.02505
    [12]
    HOPMANN C, RESSMANN A, REITER M, et al. A self-optimising injection moulding process with model-based control system parameterisation[J]. International Journal of Computer Integrated Manufacturing, 2016, 29(11): 1190–1199. doi: 10.1080/0951192X.2015.1066035
    [13]
    HAZWAN M H M, SHAYFULL Z, NAWI M A M, et al. Warpage optimization on battery cover using genetic algorithm (GA)[J]. AIP Conference Proceedings, 2019, 2129(1): 020195. doi: 10.1063/1.5118203
    [14]
    STEMMLER S, VUKOVIC M, AY M, et al. Quality control in injection molding based on norm-optimal iterative learning cavity pressure control[J]. IFAC-PapersOnLine, 2020, 53(2): 10380–10387. doi: 10.1016/j.ifacol.2020.12.2777
    [15]
    XU Jiahong, REN Zhigang, XIE Shengli, et al. Deep learning-based optimal tracking control of flow front position in an injection molding machine[J]. Optimal Control Applications and Methods, To be published. doi: 10.1002/oca.2787
    [16]
    LI Qiuli, BU Leping, LUO Hui, et al. Optimization of injection molding of display panel based on PSO-BP neural network[J]. Journal of Physics:Conference Series, 2021, 1986: 012076. doi: 10.1088/1742-6596/1986/1/012076
    [17]
    LIN Qun, LOXTON R, and TEO K L. The control parameterization method for nonlinear optimal control: A survey[J]. Journal of Industrial and Management Optimization, 2014, 10(1): 275–309. doi: 10.3934/jimo.2014.10.275
    [18]
    REN Zhigang, CHEN Tehuan, and WU Zongze. Optimal matching control of a low energy charged particle beam in particle accelerators[J]. IEEE/CAA Journal of Automatica Sinica, 2019, 6(2): 460–470. doi: 10.1109/JAS.2018.7511270
    [19]
    刘平, 李国栋, 杨金凤, 等. 集装箱装卸摆动最优控制快速数值求解算法[J]. 控制理论与应用, 2019, 36(8): 1275–1282. doi: 10.7641/CTA.2018.80352

    LIU Ping, LI Guodong, YANG Jinfeng, et al. Fast optimal control numerical approach for the swing control of container load[J]. Control Theory &Applications, 2019, 36(8): 1275–1282. doi: 10.7641/CTA.2018.80352
    [20]
    CHO Y J, CHO H, and LEE C. Optimal Control of the Molding Process in the Injection Molding Machine[M]. Korea Advanced Institute of Science and Technology, 1983.
    [21]
    CHEN Tehuan, LOU Junqiang, YANG Yiling, et al. Vibration suppression of a high-speed macro–micro integrated system using computational optimal control[J]. IEEE Transactions on Industrial Electronics, 2020, 67(9): 7841–7850. doi: 10.1109/TIE.2019.2941136
    [22]
    梁海燕, 任志刚, 许超, 等. 翼伞系统最优归航轨迹设计的敏感度分析方法[J]. 控制理论与应用, 2015, 32(8): 1003–1011. doi: 10.7641/CTA.2015.40855

    LIANG Haiyan, REN Zhigang, XU Chao, et al. Optimal homing trajectory design for parafoil systems using sensitivity analysis approach[J]. Control Theory &Applications, 2015, 32(8): 1003–1011. doi: 10.7641/CTA.2015.40855
    [23]
    LOXTON R C, TEO K L, REHBOCK V, et al. Optimal control problems with a continuous inequality constraint on the state and the control[J]. Automatica, 2009, 45(10): 2250–2257. doi: 10.1016/j.automatica.2009.05.029
    [24]
    LOXTON R, LIN Qun, REHBOCK V, et al. Control parameterization for optimal control problems with continuous inequality constraints: New convergence results[J]. Numerical Algebra, Control and Optimization, 2012, 2(3): 571–599. doi: 10.3934/naco.2012.2.571
    [25]
    SENGUPTA S, BASAK S, and PETERS II R A. Particle swarm optimization: A survey of historical and recent developments with hybridization perspectives[J]. Machine Learning & Knowledge Extraction, 2019, 1(1): 157–191. doi: 10.3390/make1010010
    [26]
    DORIGO M, DE OCA M A M, and ENGELBRECHT A. Particle swarm optimization[J]. Scholarpedia, 2008, 3(11): 1486. doi: 10.4249/scholarpedia.1486
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(6)  / Tables(2)

    Article Metrics

    Article views (455) PDF downloads(59) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return