A State Prediction Method for Long-Endurance Fixed-Wing UAV Propulsion Systems
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摘要: 面向长航时固定翼无人机推进系统关键状态预测的工程应用需求,该文优化设计出一种融合多尺度嵌入与分组通道注意力的时序卷积模型(Grouped Squeeze-and-Excitation Multi-scale Temporal Convolutional Networks, GEMS-TCN)。该模型采用多尺度嵌入层自适应提取短期波动与长期趋势的混合时序表征,通过分组通道注意力实现变量内与跨变量特征的层次化加权。基于实飞数据集的实验结果表明,GEMS-TCN在推进系统16维关键状态的单步预测精度优越,测试集中平均绝对误差(Mean Absolute Error, MAE)、均方误差(Mean Squared Error, MSE)分别达到0.171、0.069,且在不同特征及昼夜工况下均保持一致的精度优势,为固定翼无人机推进系统多维状态预测提供了切实可行且性能优异的实现方案。Abstract:
Objective Accurate single-step prediction of key propulsion-system states is essential for early fault warning and autonomous health management of long-endurance fixed-wing unmanned aerial vehicles (UAVs). During high-altitude missions lasting more than 24 h, electrical and thermal variables in the propulsion system exhibit strong coupling, multi-time-constant dynamics, and pronounced day-night regime shifts. These characteristics cause short-term disturbances and long-term drifts to coexist, and hinder adaptive feature weighting under time-varying variable sensitivities. General-purpose time-series predictors may therefore fail to meet the accuracy and robustness requirements of multivariate propulsion-state prediction. To address these challenges, a Grouped Squeeze-and-Excitation Multi-scale Temporal Convolutional Network (GEMS-TCN) is developed by enhancing a modern pure-convolution forecasting backbone with multi-scale embedding and grouped channel attention. The aim is to obtain accurate 10 s-ahead single-step forecasts for 16 key propulsion states from 72-dimensional flight telemetry while satisfying the real-time inference requirement of the 1 Hz telemetry cycle. Methods Real flight telemetry from a representative long-endurance fixed-wing UAV is used for model construction and evaluation. The data are sampled at 1 Hz for 9 consecutive days, yielding 806,629 time steps and 72 variables. ( Fig.2 ) Sixteen propulsion-related key states, including the bus voltage, control-unit temperature, winding temperature, and power-device temperature of four motors, are selected as prediction targets, and all 72 variables are used as inputs. (Table 1 ) The raw data are processed through time indexing, interquartile range (IQR)-based anomaly handling, and interpolation, and are then chronologically divided into training, validation, and test sets at a ratio of 8:1:1 to avoid information leakage. (Fig.4 ) (Fig.5 ) GEMS-TCN uses a multi-scale embedding layer with parallel one-dimensional convolutions to extract temporal patterns at different receptive-field scales. Stacked GEMS-TCN blocks combine depthwise temporal convolution, grouped convolutional feed-forward networks, and Grouped Squeeze-and-Excitation (GroupSE) modules to recalibrate intra-variable and cross-variable channel responses hierarchically. (Fig.1 ) The models are trained with Adam and mean squared error (MSE) loss, and are evaluated using mean absolute error (MAE), MSE, and symmetric mean absolute percentage error (SMAPE). PatchTST, ModernTCN, FEDformer, DLinear, and TimesNet are used as comparison models, with ablation and robustness experiments conducted for further verification.Results and Discussions On the full 16-dimensional target set, GEMS-TCN achieves a test-set MAE of 0.171 and an MSE of 0.069. ( Table 4 ) Compared with TimesNet, the strongest baseline in overall trend tracking, GEMS-TCN reduces MSE by 28.1% while maintaining comparable MAE and SMAPE, indicating stronger suppression of large prediction deviations. (Table 4 ) Stable accuracy is obtained in both daytime and nighttime segments, with MAE/MSE values of 0.189/0.085 and 0.150/0.051, respectively, demonstrating robustness to diurnal operating-condition changes. (Table 4 ) The prediction trajectories show tighter alignment at thrust-transition points, reduced overshoot, and fewer spurious spikes, while low-bias tracking is preserved for slowly varying nighttime temperature profiles. (Fig.7 ) Ablation results show that multi-scale embedding and GroupSE provide complementary improvements, and their combination achieves the best overall performance among the ablation settings. (Table 6 ) Under 1% and 5% random dropouts and 60 s continuous missing intervals, the MSE remains below 0.07, indicating tolerance to practical data-loss scenarios. (Table 5 ) In addition, GEMS-TCN contains 27.88 M parameters and achieves an inference latency of 0.90 ms per sample, which is well below the 1 s sampling interval.Conclusions GEMS-TCN provides a practical convolution-based solution for multivariate propulsion-state prediction in long-endurance fixed-wing UAVs. By integrating multi-scale temporal embedding with hierarchical group-wise channel recalibration, the proposed method jointly represents rapid fluctuations and slow evolution, and better captures multi-time-constant dynamics and multivariate coupling in propulsion telemetry. Real-flight experiments demonstrate stable prediction performance across diurnal regimes, state categories, and data-missing scenarios. Ablation results further confirm the effectiveness and complementarity of multi-scale embedding and GroupSE. These findings indicate that structure-aware modeling tailored to propulsion-state evolution can support health monitoring, early fault warning, and autonomous health management of long-endurance fixed-wing UAVs. -
表 1 16维待预测关键特征与故障预警任务关系表
1#-4#电机特征组 单位 物理含义 与故障预警任务的关系 母线电压 V 电机驱动侧直流供电水平以及负载扰动下的
母线稳定性异常下降或波动表征电池接近截止放电阈值、剩余航时下降及供电链路异常,是续航预测与任务级预警的重要先兆[26] 控制单元温度 ℃ 电机控制电子单元的热负荷水平与散热状态 异常升高常对应故障、开关异常或散热退化,
可用于推进系统早期告警与故障隔离[3]绕组温度 ℃ 电机定子绕组的热积累程度和绝缘系统受热水平 持续升高通常意味着过流、绕组绝缘退化或退化向电机侧传递,可作为电机热失效与性能衰退的关键预警量[27] 功率器件温度 ℃ 电机驱动器功率半导体器件的热应力水平 异常升高直接指向功率器件退化、开关频率异常与效率下降,严重时可导致失推,是驱动级健康管理的重要监测量[3] 表 2 数据集72维特征分组表
序号 特征组 数据项 1 推进系统 1#-4#电机实际转速、指令转速、母线电压、母线电流、D/Q轴电流、解算力矩、转子位置、
控制单元温度、绕组温度、功率器件温度2 供电系统 1#-8#单体电池电压 3 飞行控制 指示空速、真空速、地速 4 大气与环境 气压高度、海拔高度、左右两侧大气静温 5 辅助特征 帧计数器;1#-4#电机电机序号、电机系统状态、通讯状态字 表 3 实验环境配置
硬件 配置 软件 配置 CPU Intel Xeon Gold 6330 操作系统 Ubuntu 22.04 GPU NVIDIA A100 PCIe 40GB 编程框架 PyTorch 2.0.0 表 4 模型预测精度对比
方法 特征 MAE MSE SMAPE 白天 夜晚 全天 白天 夜晚 全天 白天 夜晚 全天 PatchTST A 0.406 0.322 0.371 0.303 0.174 0.249 0.115 0.025 0.078 B 0.269 0.261 0.265 0.128 0.105 0.117 0.001 0.001 0.001 C 0.546 0.417 0.494 0.476 0.264 0.389 0.188 0.065 0.131 W 0.482 0.352 0.427 0.435 0.211 0.338 0.144 0.012 0.093 P 0.326 0.256 0.298 0.175 0.117 0.153 0.127 0.023 0.086 ModernTCN A 0.330 0.260 0.303 0.230 0.130 0.190 0.110 0.019 0.071 B 0.278 0.218 0.253 0.152 0.091 0.126 0.001 0.001 0.001 C 0.221 0.198 0.211 0.092 0.068 0.082 0.148 0.043 0.097 W 0.491 0.320 0.425 0.453 0.189 0.349 0.159 0.012 0.100 P 0.331 0.306 0.323 0.221 0.170 0.204 0.133 0.022 0.087 FEDformer A 0.224 0.142 0.186 0.226 0.091 0.162 0.088 0.016 0.058 B 0.204 0.157 0.182 0.153 0.083 0.120 0.001 0.001 0.001 C 0.140 0.116 0.130 0.092 0.076 0.085 0.133 0.040 0.087 W 0.355 0.153 0.263 0.517 0.106 0.324 0.109 0.006 0.072 P 0.196 0.144 0.170 0.141 0.097 0.119 0.109 0.016 0.072 DLinear A 0.247 0.194 0.224 0.128 0.071 0.103 0.100 0.017 0.065 B 0.184 0.175 0.179 0.095 0.071 0.084 0.001 0.001 0.001 C 0.215 0.188 0.204 0.081 0.059 0.072 0.149 0.043 0.098 W 0.358 0.214 0.296 0.243 0.087 0.174 0.132 0.008 0.083 P 0.231 0.198 0.216 0.093 0.067 0.081 0.119 0.017 0.077 TimesNet A 0.178 0.122 0.152 0.126 0.061 0.096 0.085 0.014 0.055 B 0.173 0.153 0.163 0.108 0.079 0.094 0.001 0.001 0.001 C 0.126 0.098 0.114 0.068 0.050 0.060 0.133 0.036 0.085 W 0.263 0.126 0.200 0.257 0.066 0.167 0.102 0.005 0.067 P 0.148 0.111 0.130 0.071 0.050 0.061 0.104 0.014 0.068 GEMS-TCN(Ours) A 0.189 0.150 0.171 0.085 0.051 0.069 0.092 0.015 0.059 B 0.155 0.151 0.153 0.081 0.066 0.073 0.001 0.001 0.001 C 0.153 0.125 0.141 0.053 0.036 0.045 0.139 0.037 0.089 W 0.254 0.174 0.220 0.133 0.055 0.097 0.114 0.006 0.072 P 0.191 0.149 0.171 0.074 0.047 0.061 0.113 0.015 0.073 注:特征列中A代表1#-4#电机完整16维特征,而B、C、W、P分别代表1#-4#电机的母线电压、控制单元温度、绕组温度以及功率器件温度。 表 5 模型鲁棒性对比(MSE)
模型 无扰动 数据掉点(1%) 数据掉点(5%) 高斯噪声(0.05) 高斯噪声(0.1) 连续缺失(60s) PatchTST 0.2493 0.2493 0.2496 2.4646 9.1779 0.2493 ModernTCN 0.1903 0.1903 0.1904 2.1375 8.0099 0.1903 FEDformer 0.1623 0.1623 0.1622 2.0433 7.7212 0.1623 DLinear 0.1026 0.1026 0.1028 2.0310 7.8473 0.1026 TimesNet 0.0956 0.0956 0.0956 2.0407 7.8970 0.0956 GEMS-TCN(Ours) 0.0693 0.0694 0.0697 2.2460 8.8151 0.0693 表 6 不同模块对预测精度的影响
模型 Multi-Scale Embedding GroupSE MAE MSE ModernTCN × × 0.303 0.190 Model1 √ × 0.199 0.085 Model2 × √ 0.219 0.098 Model3 √ √ 0.171 0.069 -
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